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Welcome to the Lean ZoneTM The Lean Zone is the place where process improvement methodologies meet practical application - and employee resistance - in the workplace. At Visionary Products, we've spent more than 15 years applying process improvement practices, including Lean, Teams and Six Sigma, to all types of organizations. Lean unquestionably delivers dramatic results. Yet we've found that the most significant roadblock to lean implementation is employee resistance.
Visionary Products, Inc. offers fun, educational simulations designed to stimulate, educate and motivate employees to overcome that resistance, embrace organizational change and even desire "lean" business practices. Packaged in a unique kit format, Lean Zone simulations allow managers to easily and cost-effectively train employees in a matter of hours. It's a practical and entertaining way to introduce "lean" principles to your organization. And, it's so fun, they won't even realize they're learning.
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Bring Lean To Your Office Our Newest Simulation! Lean Zone Office - our newest simulation - applies the same successful principles used in lean manufacturing to the office environment. Participants work in a fictional company where they are introduced to lean practices and experience change as a positive force. In as little as three hours, employees learn concepts such as cellular layout, elimination of non-value added steps, work balancing, cross training and flexible workforce.
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Lean ZoneTM Office New and Exciting
A 3 hour simulation Designed for 7 participants A hands-on introduction to lean office
More Information PDF Flier and Order Form |
The simulation is designed to introduce the participants to lean concepts, allow them to experience changes to a process, and motivate them to desire improvements in their office processes.
There are four rounds in the simulation: 1) Traditional office process 2) Cellular layout and elimination of non-value-added steps 3) One-piece flow with a pull system and work balancing 4) Cross training and flexible workforce
Lean Zone Office includes a 88 slide PowerPoint presentation, a 26 page Facilitator Manual, and 39 laminated work instruction sheets (see the flier for details).
Everything you need to get started! Lean Zone Office is priced at just $635.00. |
Lean ZoneTM Production Methodologies The Airplane Game

- Visual, hands-on demonstration of how changes can improve productivity.
- Dramatic results reinforce the experience.
- Excellent method to break down paradigms.
View a Video Sample
More Information PDF Flier and Order Form |
The simulation depicts a transition from traditional manufacturing to team-oriented cellular manufacturing using the construction of airplanes as the process model.
There are four phases to the simulation: 1) Traditional process oriented, 2) Cellular redesign, 3) Cellular redesign with a pull system, and 4) Cellular redesign with a pull system and with team workload sharing.
The results in increased production and reduced inventory are remarkable. Production Methodologies is priced at just $425.00.
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| Lean 101 On-Line

- A new and easy way to learn lean principles from work or home
- Combines the Lean Zone Production Methodologies simulation with additional in-depth knowledge and a clear understanding of Lean Principles
Link to Lean 101 Web Site
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LEAN 101 On-Line - Principles of Lean Thinking
Are You Looking for High Quality On-Line Distance Education?
Transform your company today. Start by educating employees on LEAN 101 – an innovative business process designed to enhance competitiveness, improve bottom lines, and promote greater productivity. Receive coaching, mentoring, 24/7 course availability (at home or at work) and certificates of completion for each course participant from OEM Consultants Inc. |
Lean ZoneTM The most significant roadblock to successful lean implementation is employee resistance. Lean Zone training simulations are designed bridge that crucial gap between implementation of "lean" and employee acceptance.
Lean Zone products are a fun, educational way to expose employees at all levels of your organization to the change process and motivate them to desire improvements in their office processes. With Lean Zone simulations, employees quickly grasp lean concepts and overcome their natural resistance to change. Whether you're implementing an extensive lean program, or simply planning a strategy meeting, brainstorming session, or any other group encounter where change will be a primary issue, Lean Zone simulations can help break the ice.
Packaged in a unique kit format, Lean Zone simulations allow managers to easily and cost-effectively train employees in a matter of hours.
Our first simulation, Lean Zone Production Methodologies, has aided hundreds of manufacturing organizations by breaking down the fundamental barriers to successful lean implementation. Now, with Lean Zone Office, you can extend those benefits into the office environment.
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